Step 2. Next, set up your table saw or circular saw blade to cut 1/4″ into the material. Grab your preferred chalk or pencil, and use it to mark and set the measurement points from where you’ll start cutting, up to the ending point. Cut the laminate with an electric jigsaw at the maximum speed of the electric motor. A durable saw will be made from long-lasting materials, such as steel and aluminum. How to Cut a Stair Tread From 3/4 Plywood, How to Cut Holes in Floor Joists for Romex, The Family Handyman: Install Prefinished Wood Flooring, Ask the Builder: Laminate Flooring Installation and Care, How to Cut 45-Degree Transitions for Laminate Flooring. If you're forced to cut a laminate sheet from the front with a power saw, you can avoid chipping by laying masking tape along the cutline, sawing through the tape, and removing it after you're done. To keep the board steady, use a stand or a clamp. Put on your goggles, a face mask, and safety gloves. Wear goggles, a dust mask, and gloves. Place a painter’s tape onto the laminated side of the wood flooring where you are going to cut. The tape will tear instead of the laminate. Sheets are typically 1/16 inch thick, and are usually installed on a substrate of plywood or medium-density fiberboard with contact cement. Plastic laminate is a durable, waterproof covering often used for kitchen and bathroom countertops. Don safety glasses. In order to cut melamine or laminate board, your saw needs to be equipped with a double-sided laminate/melamine blade. Step 3: Use a straight edge or another laminate flooring board to guide the jigsaw / circular saw, while doing the cut. 2. Bearing in mind the gravity of the work you will be doing will make it … The fence must be exactly parallel to the blade. Use a pencil or chalk to mark where the line you want to separate the board. Start the second row where you started off the first. Cut the plank to length, then loosen the vise of the miter box. How to Cut Large Sheets of Plywood on a Table Saw, How to Cut a Piece of Plastic Laminate Countertop. Use the remainder of the laminate flooring planks you cut at the end of row one to start the next row, as long as it’s longer than 1 foot. Installers often cut full sheets into manageable pieces with a table saw, which requires the extra step of providing support for the sheet on the out-feed side of the table as well as on the blade side. Plastic laminates such as formica may chip when cut, resulting in ragged edges that expose the backing. Sand the edge you cut so it is perfectly even with your mark. Cut along the lines of the notch that meet perpendicular to the edge of the plank with the jigsaw. To keep the board steady, use a stand or a clamp. Another cool thing is that the blades can support extremely fast cutting, without chipping away or damaging the face of the laminate. Keep the clamps at least five inches away from the marked notch. Using standard masking tape causes adhesive to adhere to and possibly ruin the finish of the laminate board. It’s a great tool to help you with this project! Note on jigsaw blades: Jigsaw blades, specifically made for laminate, cut on the downward stroke, the opposite of standard blades. Correctly cutting laminate floor eliminates chipping, increasing the longevity of the flooring. The tool should be operated so that the leading edge of the bit bites into the material. Measure the length of your cut at the top and bottom of your counter. A simple way to do this is to place the sheet on a worktable with the offcut hanging over the edge and to clamp a straight piece of wood to the table. You can further minimize chipping by using a plywood-cutting blade with a large number of teeth. We are going to look at how to cut laminate flooring without a saw in this article. As mentioned, laminate has a plastic finish on top that is prone to chipping – and choosing the right blade will go a long way towards preventing it. © Copyright 2020 Hearst Communications, Inc. Laminate countertops come with a brittle laminated layer that can easily crack or chip if mishandled, and that is backed by a thick particle board or plywood underlayment. Sand with fine-grit sandpaper (like 120-grit) using downward strokes to avoid chipping the laminate. Set the plank in the vise of a power miter box with the taped side sitting flat on … Laminate flooring is known to expand and contract, so make sure to bring your laminate flooring into the room for installation a few days before you begin to cut. Align the cut mark with the blade of the power miter box. Extreme How To: Re-Laminate Your Countertops, Fix My Cabinet: Routing Formica Plastic Laminate. 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